Proven Success of TWA Technology Across Diverse Industrial Waste Water Metrices
EMMVEE, Karnataka
Waste water Type: Ammonium effluent generated from process operations
Performance Highlights:
- Achieved reduction in Ammonium Nitrogen (NH4–N)
- COD and colour significantly reduced
- Permeate water suitable for process reuse, minimizing freshwater demand
Karnataka Power Corporation Limited (KPCL)
Waste water Type: Demonstration scale trial on multiple waste water streams — Bottom Ash Water, N-Pit Water, Sewage Water and Leachate
Results & Performance Highlights:
- Total turbidity reduction
- Reduction in temporary hardness & chlorides (notably in N-Pit and Bottom Ash water)
- Microbial removal: E. coli reduced across all streams
- Total Nitrogen reduced in sewage and leachate
- COD/BOD reduction
Karnataka Industrial Areas Development Board (KIABD), Karnataka
Waste water Type: Textile CETP Water
Results & Performance Highlights:
- COD reduction
- BOD reduction
- Turbidity reduction
- Phosphate and Silica removal
- Ammonium & Nitrogen reduction
- Odour improved
- Effluent quality showed significant clarity and visual improvement within 1–2 hours of catalytic treatment.
LLOYDS Metals & Energy Ltd., Maharashtra
Waste water Type: Iron-ore / mine water generated from process operations
Performance Highlights:
- Turbidity reduction
- Iron and colour removal
- Manganese removal
VISA Steel, Odisha
Water Type: Storm-water runoff from steel plant premises
Performance Highlights:
- Turbidity reduction
- Iron & manganese removal
- Silica neutralization & removal
- Cyanide reduction & removal
- Phenol reduction & removal
- Temporary Hardness reduction & removal
- COD, BOD reduction
- Output suitable for cooling-tower make-up per design note
Superfine Knitters, Punjab
Waste water Type: Textile process water (dyeing/finishing)
Performance Highlights:
- Turbidity reduction
- Color/dye reduction & removal
- COD/BOD reduction
- Conductivity, Temporary Hardness, free chlorides and Silica neutralisation and removal
- Iron reduced
- Nitrate & Phosphate reduction
- Oil & Grease removal
- Microbial removal: >99.9% in permeate
Eakta Dyeing & Finishing House, Punjab
Water Type: Textile process water (dyeing/finishing)
Performance Highlights:
- Turbidity reduction
- Color/dye reduction & removal
- COD/BOD reduction
- Conductivity, Temporary Hardness, free chlorides and Silica neutralisation and removal
- Iron reduced
- Nitrate & Phosphate reduction
- Oil & Grease removal
- Microbial removal: >99.9% in permeate
SAIL, Odisha
Water Types Covered:
- River Water — Hilltop WTP intake
- Mine Water — Mines ZLD circuit
- ETP Water — Lagoon Pumping Station
Performance Highlights:
- Organic load (COD/BOD) and inorganics (incl. heavy metals, hardness) significantly reduced across all streams
- Mine Water & ETP Water treated to discharge-compliant quality
- River Water improved to drinking-water
- Treatment performance unaffected by oil/emulsified hydrocarbons or load variability
- Negligible sludge generation; low energy footprint → strong operating economics
Tata Mines (Chromite Division), Odisha
Cr⁶⁺ Neutralization & Mine-Water Reuse
Water Type: Chromite mine runoff, pit water, and drainage
Performance Highlights (from calibration & third-party validation):
- Hexavalent Chromium (Cr⁶⁺) neutralization and removal
- Turbidity reduction
- Temporary Hardness
- Metals (Fe, Mn) reduction & removal
- Sludge: TCLP-compliant for safe handling/disposal; low generation rate
- Operations: low-energy footprint; treatment performance unaffected by trace oil/emulsions